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Armorock News Exclusive May 2026

The facility is slated to go online by Q4 2026, increasing Armorock’s production capacity from 12,000 tons annually to 50,000 tons.

First, , after a decade of litigation and repairs following a massive sanitary sewer collapse, has signed a 20-year master agreement to replace all failing manholes and wet wells with Armorock structures. The county’s chief engineer noted that traditional concrete lost 2 inches of wall thickness per year due to hydrogen sulfide gas corrosion. Armorock samples showed zero material loss after 18 months of submersion in raw sewage.

In a major announcement earlier this quarter, Armorock’s parent company, , broke ground on a $47 million expansion at its Nebraska manufacturing facility. The new "Hyper-Cast" line will utilize robotic vibration casting and low-pressure injection molding to produce monolithic polymer concrete structures at triple the previous speed. armorock news

However, industry analysts note that CFRP still relies on a concrete matrix that can crack. Armorock’s monolithic nature gives it a unique advantage in subsea and chemical applications. “Polymer concrete has always been the superior material physics-wise,” says infrastructure analyst Mark Hollings of Frost & Sullivan. “Armorock’s breakthrough is in the manufacturing —the just-in-time logistics and the automated casting. They are solving the supply chain problem.”

For media inquiries, contact: Jessica Marlowe, Infrastructure Communications Note: Armorock is a registered trademark of Concrete Solutions Inc. The facility is slated to go online by

As the Biden administration’s Infrastructure Investment and Jobs Act funding flows into climate-resilient construction, Armorock is perfectly positioned to capture a multi-billion-dollar market. The age of rebar and rust may finally be nearing its end.

“For years, the knock on polymer concrete was cost and production bottlenecks,” said CEO Marcus Thorne in an exclusive interview. “We have automated the mixing and curing process to the point where Armorock is now cost-competitive with precast concrete over a 50-year life cycle. When you factor in zero maintenance and zero replacement, the savings are astronomical.” Armorock samples showed zero material loss after 18

Perhaps the most visible test of Armorock is unfolding in Miami Beach, Florida. As sea levels rise, saltwater intrusion is destroying underground utility infrastructure. The city’s $500 million stormwater pump stations were failing within five years due to chloride attack.